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Avoid misfills with inline sound-velocity measurement of incoming liquids

This article was originally posted on Chemical Engineering Online.
Summary
The article explains how inline sound-velocity measurement can prevent misfills during liquid transfers by identifying incoming products in real time. By measuring the speed of sound through a liquid and comparing it against a temperature-compensated reference profile for known products, facilities can verify product identity at transfer points, stop incorrect connections before they occur, and reduce contamination, downtime, and safety/environmental risks. The approach can be integrated with existing instrumentation (for example, ultrasonic sensors) and control systems, reducing reliance on manual checks and lab sampling, though it requires a robust reference database, proper temperature compensation, and awareness that mixtures or off-spec blends may complicate identification.

What methods do you currently use to verify incoming liquid identity, and what would be the biggest hurdle to adopting inline sound-velocity checks in your operation (building the reference library, integration, or process variability)?

A single misfill can contaminate inventory, halt transfers, and lead to safety and environmental incidents. This risk affects not only tank farms and tank terminals, but also on-site tank farms, storage tanks and process tanks at chemical and process plants

The post Avoid misfills with inline sound-velocity measurement of incoming liquids appeared first on Chemical Engineering.

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