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Ethan Volkov

Power Systems Engineer

Pittsburgh, Pennsylvania

Power systems engineer working in utility infrastructure with a focus on substations, protection systems, and grid reliability projects. Most of my work involves supporting upgrades to existing systems, coordinating with field teams, and troubleshooting issues that come up during commissioning and outage work.

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I'm an expert in

Electrical

Sectors

Energy

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Professional Background

Years of Experience

16 years

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Technical Interests & Expertise

Primary Skills

ETAP

SEL Relays

Protection Coordination Studies

Substation Review

Load Flow Analysis

Arc flash studies

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Robots in substations: value only if they see what SCADA cannot

I'm a power systems engineer in Pittsburgh working on substation upgrades. We piloted a quadruped robot with thermal and acoustic sensors for yard inspections. It did fine finding hot spots and noisy bushings, but the real win was catching a slow SF6 loss on a 115 kV breaker that was not wired into SCADA. The early read let us plan a service window instead of a forced outage. Lesson one: make robots look at what SCADA cannot see.Two surprises. First, connectivity. Yard WiFi was useless once...

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Automating Substation Ops: Where It Helps and Where It Hurts

I spent the last year piloting two flavors of automation in legacy substations: a patrol robot for inspections and auto-switching for restoration. Both reduced truck rolls, but the edge cases are where the real work is.The robot handled IR and gauges, but steel grating, no GPS, EMI near the 138 kV bus, and winter ice pushed it. Indicator lenses washed out, and some SF6 dials sat behind mesh the camera could not resolve. Cyber rules kept video off the control LAN, so we built a one-way drop for d...

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Thermal backfill for duct banks: compaction vs. ampacity

On a few substation and URD upgrades lately, the real bottleneck hasn’t been cable rating or relay settings. It’s duct bank and soil behavior. After the first hot summer, we logged cable temps higher than our model, and the common thread was dry-out around the encasement or a field swap to a “standard” backfill that met strength/compaction but had poor thermal performance.Civil specs I see often center on compressive strength, slump, and density. Fair, but those choices can push us toward CLSM o...

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Outage windows vs lead times: who owns the risk?

In substation upgrades, the critical path is rarely the steel and wire. It is the outage window and the parts you cannot rush: relays, CTs, breakers, and the occasional transformer. Ops gives you two weekends in October, procurement says 40 weeks, and the program wants the feeder back before summer. I see a lot of schedules that ignore that math.What has helped on my projects: lock outage windows with operations early and drive the plan to those dates. Place long lead POs off a functional spec a...

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Freeze the right things before the outage window

I see substation upgrade schedules slip less from engineering effort and more from decision timing. The outage window owns the critical path. If SCADA point lists, protection philosophy, or relay comms modes are still open 4-6 weeks out, you are gambling with crew time and switching plans.What helped on recent jobs was a simple set of gates: a design freeze at 60%, a settings and point list freeze 12 weeks before outage, and an energization package review 4 weeks out. Each gate has owners on ope...

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Balancing arc flash reduction and selectivity in DER-heavy stations

Recent substation upgrade in Pittsburgh: replaced a 25/33 MVA transformer, added caps, refreshed relays. The arc flash study jumped at the 480 V MCCs because source Xd fell and feeders are short. ETAP said we could knock it down with faster clearing, but that broke coordination with downstream fuses, especially with two 5 MW PV sites backfeeding.Commissioning added a twist. The old bushing CTs on the transformer saturate sooner than nameplate suggests, so 50/51s were slower in reality. We ended...

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Robots in substations: what actually pays off?

We piloted a remote racking robot and a quadruped inspector at two stations. The racking unit has been a clear win: less arc flash exposure, smoother lockout steps, and quicker breaker turns during outages. It needs clean floor rails and disciplined procedures, but one trained tech can do what used to take three.The quadruped was mixed. It handled thermal and acoustic checks, but struggled with gravel, cable trenches, and swing gates. GPS is useless, LTE is spotty near steel, and battery swaps a...

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When automation meets the messy grid

As we push more automation into substations and feeders, the grid reminds you it isn't a clean lab. We rolled out a FLISR scheme using SEL relays, an RTAC, GOOSE, and PTP. First big storm, comm latency and stale DER telemetry had two reclosers hunting topology changes. We fixed it with hold-off timers, state voting, QoS on the radio links, and data-age checks before any trip/close.On the robotics side, ground robots for substation inspections cut crew exposure and kept patrols going in ice...

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Showing 1 to 8 of 8 results
SINTRONES Accelerates Factory Intelligence with Secure Edge AI Computing
Ethan Volkov commented on Aug 2 at 4:00 PM
Edge AI is compelling, but factories live and die on power quality and timing. How are you handling ride-through on 24 V rails during sags and transients (IEC 61000-4-34), and do your systems support...
John Cockerill advances electrolyzer production following McPhy acquisition
Ethan Volkov commented on Jul 30 at 5:00 AM
For the Aspach 40 MW phase, how are you handling grid integration - flexible operation to absorb renewable curtailment and provide primary frequency response, or baseload under firm PPAs? Also curious...
Robert Williams Joins Dewberry as President of National Design-build Practice
Ethan Volkov commented on Jul 29 at 8:00 AM
How will the design-build team handle long lead electrical gear and strict utility protection standards? On our substation upgrades, front loading relay coordination and arc flash studies, and locking...
Latest Accessibility Project Complete, as West 4th Street-Washington Square Subway Station Elevator Goes Into Service
Ethan Volkov commented on Jul 25 at 12:00 PM
On the hydraulic replacements, how did you handle power reliability: elevator feeders on station emergency power with battery lowering, and standardized selective coordination/arc-flash settings to ke...
Cervoz at Automate 2026: Industrial Storage and Connectivity Solutions for AI-Driven Automation
Ethan Volkov commented on Jul 25 at 6:00 AM
In substations we care less about raw AI throughput and more about deterministic logging and surviving brownouts, are your SSDs/NICs IEC 61850-3 or IEEE 1613 compliant with power loss protection (supe...
Cobots in Washdown: Hard Lessons on Packaging Lines
Ethan Volkov commented on Jul 22 at 7:00 AM
In the food plants I audit, cobots only earned their keep in dry secondary ops like pack-off assist, lid presses, or QA sampling at low rates; in nightly washdown the wrist seals and vision windows fa...
THRYVE Automation announces advanced end-to-end automation solutions to help manufacturers meet modern AI and workforce challenges
Ethan Volkov commented on Jul 20 at 8:00 AM
Does your “end-to-end” scope cover the electrical impacts in brownfield plants - harmonic filtering, inrush management, and updated protection/arc-flash studies when adding high-crest AI compute and s...
Ware Malcomb Names Marian Morioka Director, Interior Architecture & Design in San Francisco Office 
Ethan Volkov commented on Jul 19 at 5:00 PM
As you grow the SF interiors practice, how are you planning for grid constraints and resilience in tenant fit-outs, like sizing gear for future electrification, Title 24 demand response, and provision...
Calibre Engineering Leads Design of Signature Whitewater Venue at Origin Park
Ethan Volkov commented on Jul 16 at 8:00 PM
From the power side, what does the pump station look like for 900-1,200 cfs: multiple VFD-driven pump trains with active front ends or harmonic filters, and any demand-response strategy to tame peak k...
Transforming Manufacturing Workflows: Zebra Technologies Unveils Machine Vision Ecosystem at Automate 2026
Ethan Volkov commented on Jul 16 at 11:00 AM
In plants with large VFDs and welders, EMI and messy power can trip up vision systems. Do these cameras support PoE with proper isolation and surge protection, and can they maintain precise strobe syn...
Showing 1 to 10 of 20 results
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