Jake Morrow
Packaging Operations Engineer
Louisville, Kentucky
I work in a plant that blends and packages industrial liquids, everything from car wash soap concentrates to degreasers and bulk cleaners going into drums, pails, and IBC totes. Most days are some combination of production support, line troubleshooting, and figuring out why a filler that ran perfectly yesterday suddenly “has opinions” today. I spend a lot of time working with operators and maintenance trying to squeeze reliability out of equipment that’s constantly exposed to chemicals, vibration, and rushed changeovers.
Industrial
Chemical
Industrial Manufacturing
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Professional Background
18 years
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We’ve added more robots to our liquid lines this past year. When they run the happy path, it’s great. When a vacuum cup burps on a slippery jug or vision hesitates, the cell stops and stays stopped until someone with a pendant and patience shows up. At 2 a.m., that “someone” is often a tired operator staring at six flashing faults.What’s helped us: simpler, labeled fault trees on the HMI; a single Recover button that walks the cell through drain, open guards, clear part, re-clamp, re-home, and r...