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Low-temperature plasma process supports direct recycling of battery cathodes

This article was originally posted on Chemical Engineering Online.
Summary
A new low-temperature plasma process enables direct recycling of spent lithium-ion battery cathodes by efficiently removing carbon and fluorine impurities and supporting high-performance re-lithiation. This addresses two key hurdles to scaling direct methods—impurity removal and unclear surface-rejuvenation mechanisms—offering an alternative to destructive hydrometallurgical and pyrometallurgical routes.

What do you see as the biggest barrier to bringing this plasma-based re-lithiation to industrial scale: process integration with diverse cathode chemistries, cost/energy use, or supply-chain adoption?

Direct battery-recycling methods, such as re-lithiation — where depleted lithium is replenished directly onto cathodes via a solid-state reaction — hold many benefits over indirect methods, such as those relying on hydrometallurgy or pyrometallurgy, where cathodic structures are destroyed in smelting and grinding processes. However, two major hurdles for large-scale adoption of direct recycling methods are impurity removal and a lack of elucidation on surface-rejuvenation mechanisms. A new low-temperature plasma process developed by a team of researchers enables the efficient removal of carbon and fluorine impurities and supports high-performance rejuvenation of spent battery cathodes via re-lithiation.

The post Low-temperature plasma process supports direct recycling of battery cathodes appeared first on Chemical Engineering.

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